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KXT floating flange rubbeer expansion joints
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Table of Materials

Serial No.

Portion Material

1

Main body

Polarized rubber

2 Lining Nylon cord fabric
3 Frame Hard steel wire
4 Flange Mild steel

Characteristics and Features
1¡¢Reasonable assembly-A set of rubber expansion joints will reduce the transmission noise of str-ucture 15¡«25dB.
2¡¢It employs multi-layer sphere structure so th-at the vigration absorption is good and the noise reduction dfficiency is significant.
3¡¢It can bear relatively large working pressure. it features anti-burst and good elasticity.
4¡¢It is able to deflect and displace to avoid damage caused by subsidence of fondation.
5¡¢It is able to stretch and compress to avoid break of pipes due to thermal expansion and cold deformation.
6¡¢It is able to connect eccentric pipe for easy replacement.
7¡¢The main body employs polarized rubber,which is heat-resisting anti-corrosive and age-inhibiting.
Use.
1¡¢Plumbing and ventiltion piping system of building,factory,mine and residence.
2¡¢Piping of water supply, water drainage,water circulation and pipeline of hygenic system.
3¡¢Piping of refrigeration, chemical anti-corrosive pipeline,paper mill pipeline and other piping sytems.
4¡¢Pipeline of ships and vaval vessels as well as pipeline of petrochemical lndustry.
5¡¢Other pipeline systems.

 Technical Consition

Model KXT£¨l£© KXT£¨ll£© KXT£¨lll£©
Working pressure Mpa(kg.f/cm2) 1.6£¨16£© 1.0£¨10£© 0.6£¨6£©
Bursting pressure Mpa(kg.f/cm2) 6.0£¨60£© 3.0£¨30£© 1.8£¨18£©
Vacuity KPa (mmHg) 86.7(650) 53.3(400) 40(300)
Applicable temp.¡ãC -20¡«+115
Applicable media Air.Compressed air, water, sea water, hot water, weak acid, etc.
Both ends of the joint can be arbitray deflected for free adjustment of axial or lateral displacement.
Note:DN350~DN400 Working Pressure 1.0MPa; DN450~DN1000 Working Pressure 0.6MPa

 Table of  Main Parameters of Nominal Core Diameter, Length, Displacement Value and Flange

Nominal core diameter
DN
Length
L
(mm)
No.of
bolt
n
Diameter of
bolt hole center
circle D1
d0(mm)
Diameter of
bolt hole center
circle D1
(mm)
Axial displacement
(mm)
Lateral
displacement
(mm)
Angle of
deflection
(a1+a2)
(mm) (´çin.) Stretch Compression
32 (11/4) 95 4 17.5 100 6 9 9 15¡ã
40 (11/2) 95 4 17.5 110 6 10 9 15¡ã
50 2 105 4 17.5 125 7 10 10 15¡ã
65 (21/2) 115 4 17.5 145 7 13 11 15¡ã
80 (3) 135 130 8 17.5 160 8 15 12 15¡ã
100 (4) 150 135 8 17.5 180 10 19 13 15¡ã
125 (5) 165 160 8 17.5 210 12 19 14 15¡ã
150 (6) 180 185 8 22 240 12 20 22 15¡ã
200 (8) 190 200 8 22 295 16 25 22 15¡ã
250 (10) 230 240 12 22 350 16 25 22 15¡ã
300 (12) 245 260 12 22 400 16 25 22 15¡ã
350 (14) 265 16 26 460 16 25 22 15¡ã
400 (16) 265 16 26 515 16 25 22 15¡ã
450 (18) 265 20 26 565 16 25 22 15¡ã
500 (20) 265 20 30 620 16 25 22 15¡ã
600 (24) 265 20 26 725 16 25 22 15¡ã
700 (28) 260 24 30 810 16 25 22 10¡ã
800 (32) 260 24 30 920 16 25 22 10¡ã
900 (36) 260 24 30 1020 16 25 22 10¡ã
1000 (40) 260 28 30 1120 16 25 22 10¡ã

Note:For flanges of other standards or non-standard,it is necessary to be agreed upon separately. Please specify standard of fumish diagram and relative parameter,we will manufacture accordingly.
DN350-600 is model lll,the working pressure is 0.8MPa.DN700-1000 working pressure is 0.6MPa and the flange is PN0.6MPa(6kg class)

Overview

The rubber joints have been supplied to every aspect of industry and building. They are designed to compensate for axial, lateral, angular movements and vibrations in piping systems and equipment, which operate at varying conditions of pressure and temperature.

Characteristics and Usage

  • It employs multi-sphere structure so that the vibration absorption is good and noise reduction efficiency is significant.
  • It can bear relatively high working pressure. It features anti-burst and good elasticity.
  • It is able to stretch and compress to avoid break of pipes due to thermal expansion and cold deformation.
  • It makes easy to remove and replace valves for inspection and repair.

Installation

  • Make sure that the sealing faces of the joint bear against mating flanges that are flat and clean over the whole width of the joint.
  • Do not use raised face flanges.
  • Insert flange bolts with the bolt heads facing the rubber body and nuts on the pipe side.
  • Tighten the bolts crosswise, taking up the tension gradually until all the nuts are evenly, tightened.
  • Do not over tighten which could damage the sealing face.
  • Check that the tightness allows no leakages after the joint has been brought up to pressure.
  • Do not paint over the rubber body.

Maintenance and Storage

  • Rubber relaxes over a period of time, so it is correct practice to re-check periodically the tightness after a few days.
  • Under the average service conditions, the rubber joints will last for many years. However, joints should be inspected for hardening, cracking and swelling periodically, but never longer than one year.
  • Rubber joints purchased as spares should be stored in a fairly cool, dry place, protected from direct sunlight. They should be stored flat on the flange face with no weight on top of them.

Pre-installation

  • Check that the rubber joint you are installing is compatible with the medium it might handle.
  • Check that the rubber joint's rated temperature, pressure and allowable movement will not be exceeded. If the operating temperature is above 70¡ãC, apply the recommended pressure derating.
    Pressure - Temperature Parameter table:

Location and Control Rods

Ensure that the system is supported so that the joint does not carry the weight of the piping. Rubber joints should be located as close to anchors as possible. If unanchored, check if control rods are required.

If the joints is working against a significant static head, then there should be non-return valve fitted close to the joint.

When a rubber joint is installed in a piping system that is anchored on both sides of the joint, control rods are not required. If one side is unanchored, the joint must be prevented from extending, either by control rods or some other method, if the pressure is higher than:

Different Rubber Materials

The rubber expansion joints are available in a variety of elastomers to give the best possible performance for any set of operation conditions. The popular combinations of lining and cover elastomers are shown below. All of the cover options offer outstanding to very good resistance to sunlight and oxidation. One of these linings will stand up to most chemicals or hydrocarbons or to abrasion.

Letter Code Lining Cover Color Code
EE EPDM EPDM Red
NN Neoprene Neoprene Blue
RE Natural EPDM White
NiN Nitrile Neoprene Yellow
HH Hypalon Hypalon Green

 

Rubber Type Natural EPDM Neoprene
Max Temp 80¡ãC 110¡ãC 100¡ãC
Rubber Type Nitrile Hypalon Butyl
Max Temp 105¡ãC 105¡ãC 100¡ãC

  • Natural Rubber: Suitable for water, air, most moderate chemicals, dilute acids and alkalis. Good for abrasion. Not suitable for exposure to strong sunlight, ozone, oil or petroleum.
  • EPDM: First choice for hot water, steam, oxidising chemicals, animal and vegetable oils. Excellent for sunlight and ozone. Good for high and low temperature applications.
  • Neoprene: Suitable for water, sewage, oxidising chemicals and non-aromatic hydrocarbons. Good for oil resistance and weathering.
  • Nitrile: Suitable for most hydrocarbons, oils and petroleum fuels and hydraulic fluids. NOT good for sunlight aging, ozone or flame.
  • Hypalon: Suitable for many acids, alkalis, industrial chemicals and aliphatic hydrocarbons. Very good resistance to ozone, sunlight, weathering and abrasion.
  • Butyl: Suitable for animal and vegetable oils, water and many oxidising chemicals. Particularly good for low gas permeability. NOT for petroleum fuels or oils.